Discover automated 3D printing with Array and lower your total cost per part.

Discover automated 3D printing with Array and lower your total cost per part. Discover automated 3D printing with Array and lower your total cost per part. Discover automated 3D printing with Array and lower your total cost per part. Discover automated 3D printing with Array and lower your total cost per part. Discover automated 3D printing with Array and lower your total cost per part. Discover automated 3D printing with Array and lower your total cost per part. Discover automated 3D printing with Array and lower your total cost per part. Discover automated 3D printing with Array and lower your total cost per part. Discover automated 3D printing with Array and lower your total cost per part. Discover automated 3D printing with Array and lower your total cost per part.
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3D Printing for Custom Orthotics 

Produce Quality Orthotics On-Demand, Cutting Costs and Accelerating Turnaround Times. 

Deliver superior comfort and precision with every pair of orthotics while reducing labor-intensive processes through automation. With 3D printing, you can scale your operations seamlessly and step into the future of orthotics manufacturing.

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Practitioners are able to scan and design orders within minutes, then schedule print jobs to run for up to 72 hours of lights-out manufacturing, unlocking unparalleled turnaround times for patient orders.

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Compared to traditional methods of orthotics manufacturing like milling, where about 80% of material is wasted, Mosaic’s solutions build insoles layer-by-layer, sparing little material in the process.
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Rather than relying on skilled labourers to craft insoles by hand, with Mosaic’s additive manufacturing solutions, production can be digitally managed from anywhere, producing accurate and consistent results.
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Mosaic offers a variety of material options for either hard or soft shell orthotics. These materials have been tested to ensure maximum comfort and durability.

CASE STUDY

Premier Orthotics Lab: Engineering Custom Materials with Mosaic

By adopting additive manufacturing, Premier Orthotics Labs was able to reduce their turnaround times, improve overall product comfort and quality, and maintain their competitive edge in delivering high-quality orthotics. Learn more here. 

Element

Element HT

Office Scale | Versatile | Compact

Element is a high-temperature, industrial grade FFF printer, enhanced with Mosaic's patented multi-material technology. Element is designed to create high quality parts, with a simple user interface, and reliable operation. Element is able to support up to 8 materials in a single part and features a large and versatile 14”x14”x14” (355mm x 355mm x 355mm) build volume with a heated chamber and a hot end that can withstand up to 500°C.

Array

Array

Lab Scale | Automated | Low Labour 

Array is a factory-connected, automated additive manufacturing platform that enables polymer part production at scale. Powered by integrated robotics, intuitive software, and a high-performance FFF 3D printing engine, Array unlocks end-part production at a competitive cost-per-part with minimum labor intervention. With its open-material architecture, advanced material management system, and wide compatibility of production-grade materials, Array brings flexible manufacturing capabilities to the factory floor. 

Discover the True Cost of 3D Printed Orthotics

See how Array and Element could revolutionize your throughput capacity in our report, ROI of Additive Manufacturing in Orthotics Production.

Enter your information below to receive your free copy. 

3D Printing Materials for Custom Orthotics

Mosaic’s products are compatible with a wide range of materials. Our experts will support you in choosing the optimal solution for your application.

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Mosaic Form

Mosaic Form is a strong and incredibly flexible material, ideal for creating rigid or functional orthotics. It offers excellent durability and requires minimal post-processing.

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Mosaic Aero

A custom-formulated material that offers the cushion like feel of an EVA foam with the soft feel of fabric. Aero is best for soft orthotics and print in place top covers.

Orthotics Design Partners

Mosaic’s 3D print management software, Canvas, is compatible with a range of leading orthotics design tools, allowing users to unlock a seamless end-to-end solution to scale their production. 

Unlock a Lower Price Point at Scale.

Comparison Chart: Element, Array vs. Traditional Orthotics Manufacturing

Get Started

Contact us today to explore how tailored additive manufacturing solutions can transform your operations and drive your business forward.